Scaling mitigation in radio-frequency induction heated membrane distillation

Calcium sulfate (CaSO₄) scaling is a limiting factor in membrane distillation as a result of concentration polarization and elevated temperatures. We assessed the influence of radio-frequency magnetic fields, used as a method of heating the membrane's surface, as part of a membrane distillation (RF-MD) process. The influence of RF heating on CaSO₄ scaling is addressed in terms of distillate flux and crystal formation, and the results are compared to conventional MD systems. The RF-MD system included a thermally conducting dual-layer membrane containing a magnetic hydrophilic layer based on iron oxide-carbon nanotubes coated on a hydrophobic membrane. Heating the solution was mainly done directly at the membrane-water interface, and scaling was assessed at different feed flow velocities using feed solutions containing elevated concentrations of CaSO₄ and NaCl and at ionic composition simulating RO brine. Results show only sporadic small CaSO₄ crystals on the membrane surface following RF-MD, while high concentrations of small crystals were detected at the concentrate stream exiting the filtration module. Furthermore, the RF-MD system was able to produce enhanced distillate flux. The scaling mitigation mechanism is discussed in detail and hypothesized to be a result of the high-frequency movement and collision of the ions in the solution.