Electrospinning-induced shape memory effect in thermoplastic polyurethane characterization and thermoviscoelastic modeling

Electrospun thermoplastic polyurethane (TPU) nanofibers are known to contract considerably (∼40%) on heating up to ∼90 °C. This study investigates this thermomechanical behavior and the TPU shape memory capabilities. The shape memory effect was first studied in TPU films as a model system by applying classical thermomechanical cycles (programming and recovery). The films were able to fix the applied deformation during long-term storage at room temperature, well above the material's calorimetric glass transition temperature and in the absence of a percolated structure of hard domains. Structural analysis (Fourier transform infrared, differential scanning calorimeter, and dynamic mechanical analysis) revealed broad thermal transitions indicating the presence of a mixed phase of hard segments dispersed in the soft segment matrix. Using a linear viscoelastic model together with time-temperature superposition, the shape memory effect was attributed to the thermoviscoelastic properties of TPU. In particular, the mixed phase was found to give rise to a very broad relaxation spectrum dominated by long relaxation times, which explains the suppression of strain recovery at room temperature. Finally, the electrospinning process was examined and was found to be similar to a programming cycle characterized by the strong elongation flow accompanied by massive solvent evaporation, whereas the contraction effect was interpreted as the recovery phase in a shape memory perspective. Thus, the contraction of electrospun TPU mats may be considered to be an electrospinning-induced shape memory effect.